Please bear
in mind, there are many ways to go about doing this job and this
is not
to say that there aren't better methods to tackle this problem.
This is also to show
what can be done when the engine is out of the car and at a
quality machinists shop.
****
Viewers are warned that if they attempt any mechanical repairs or
modifications,
or follow procedures referred to here, they do so at their own risk, and
no liability will
attach to either myself, Mason's Racing Engines or Scott Helms.****
These are
the washers supplied by Scott and what is available below them from other
sources.
***
Please note: These are SOLID Bronze Washers, not steel
with a thin plating on top. ***
Under
normal circumstances, you would order the required thickness
from
Scott at CTW
and they would arrive in two halves, ready to fit to your engine.
I explained
what I wanted to do to Scott and he agreed to sell me the
complete
blank, prior to cutting it in half, which Bob would do after
some additional work.
These are solid Bronze alloy and are thicker than the coated
samples shown below.
These are
the washers supplied by the major other
LBC sources.
If you look closely, you can see the two colors of the metal as
the toplayer on
either side is plated. The side to block doesn't
really need it since it won't move.
These are
not bad parts, but not what I wanted to do in my situation.
This type
of washer has and will continue to reliably repair thousands of
engines.
Remember, my engine was completely apart and at a racing engine shop, where
nearly anything that you can imagine
can be fabricated or machined.
These older
style are a drop in solution, that if
used properly will last a long time.
Bob studied
the Triumph engine design and evaluated the entire engine before
making any decision to arbitrarily cut steel from a cast block.
These types of decisions
are not made lightly. After
measuring the new bronze washers and calculating the
amount of
material that we wanted to remove from the washer mating surface on
the block,
the machining began.
Above and
below are the locations for the thrust washers from the factory.
As I said
earlier, there are several ways to do this and for many reasons
we chose to keep the
original design, but to rely on a better designed washer
material and surface.
An equal
amount of material was removed from the outside (above) and the
inside area
of the engine block bearing surface. This was several
.000" and will vary from block to block.
As you can
see, the original design was not impacted at all by this machine
work.
The thicker new washers fit in here tightly and have no chance
to move.
If this
choice is made, the ideal time is when the line boring of the
block takes place.
I had
originally thought that I would end up with a spare set of
washers by cutting the
two
full circles in half, but it doesn't quite work out that way.
The side with the "X" is
actually a slight bit longer than the other and this will allow
the custom fitting to the
block as assembly begins. Please note the two slots in the
washer face on one side only.
These slots are for oil flow and must face the crankshaft side.
Also the chamfer that is
located on the inner radius, must match that of the crankshaft
journal to throw transition
radius. This is NOT an area that you would want any sharp
corners.
This is the
back side of each washerg that is located opposite of the
crankshaft surface.
Solid
bronze, which I feel is the only way to go with these.
This is the
transition or inside corner radius that must be matched on the
crankshaft.
After over
1,000 miles great oil pressure and not any movement in the damper
when
the clutch is engaged. And adding the 9 lb. Fidanza
Aluminum Flywheel will help
extend the life of these washers a lot in comparison to the
heavy steel original unit.
Another
fine job by Bob Mason of
Mason's Racing
Engines
53 Hartford Avenue
North Scituate, RI 02857
Toll Free 888-235-1622
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